rimary ball mill hydro cyclone feed slurry pump‌

Title1

BOCO UltraSiC Ceramic Slurry Pump met the challenge of the primary ball mill slurry pumping in iron

MET the CHALLENGE
in the
PRIMARY Ball Mill Slurry Pumping

BOCO UltraSiC Ceramic Slurry Pumps

Troubles & Conclusions

1200hrs

3600hrs

Retired，and frequent breakdown

3 times lifespan and in-situ operation
Wet parts slightly weared

Primary ball mill slurry pumps face exceptionally high failure rates due to the presence of coarse ore particles and occasional mill ball fragments, which cause rapid wear and frequent breakdowns

BOCO UltraSiC slurry pump has demonstrated exceptional performance in addressing the extreme operational challenges of primary ball mill slurry pumping, Failure Free

BOCO UltraSiC Ceramic Slurry Pump, applied for Primary ball mill slurry pump and hydrocyclone feed slurry pump‌, has showed quite good performance.

Specifications & Solutions

Industry：Iron

Original Pump: ZBG300-760

Dimensions of Particles： Φ0.704mm-Φ35mm, 200 mesh and below: 25%, chrome ball fragments included. Cw60%, Gravity 1.55. Flow Capacity: 1333m³/h Head: 39m

Replacement Solutions

Slurry Characteristics

Original MFR.: Tianmen

Station： Primary Ball Mill Slurry Pump/ Hydrocyclone Feed Slurry Pump‌

Materials: High Chrome Alloy A05

Replacement: ACP-H300/813

Replacement MFR.: BOCO UltraSiC

Replacement Materials: UltraSiC ACM Advanced Materials

Lifetime of Original Pump: 1200hrs,Retired

Lifetime of BOCO Pump: 3600hrs , 3 times, Failure Free & In-situ operation

Lifetime Contrast

Conclusions

BOCO UltraSiC ceramic slurry pump has demonstrated exceptional performance in addressing the extreme operational challenges of primary ball mill slurry pumping, Failure Free

Note: Service life may vary depending on specific site conditions.

Large Particles in Primary Ball Mill Slurry-UltraSiC Ceramic Slurry Pump Case Studies

Particles on Site

Due to poor management, the filter grid became excessively worn, resulting in failure of the filtration function and allowing large ore particles or alloy ball fragments to enter the slurry.

Large Particles in Primary Ball Mill Slurry.2-UltraSiC Ceramic Slurry Pump Case Studies

Poor Status of the Filter in Primary Ball Mill Slurry-UltraSiC Ceramic Slurry Pump Case Studies

Normally the large particles in slurry are iron ore, and would be uniform in size.

Chrome Ball Fragements in solids

Oversized particles can cause severe impact wear on pump flow components, and may even lead to direct fracture

Filter grille in poor condition

Due to poor management, the filter grid became excessively worn, resulting in failure of the filtration function and allowing large ore particles or alloy ball fragments to enter the slurry.

Normally the Large Ore Particles

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Status After 3 times Lifespan

Wet parts of the Boco ceramic slurry pump showed only minor wear during preventive disassembly inspection at the 3x lifespan mark‌, fully demonstrating its excellent wear resistance and impact resistance. This indicates that the pump can maintain outstanding structural stability under long-term high-load operation, suitable for continuous operation in harsh conditions, significantly reducing maintenance frequency and operational costs.