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China Professional Silion Carbide SiC Ceramic Slurry Pump Manufacturer

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Corrosion& Abrasion

UltraSiC ACC Impeller in FGD systems

BOCO UltraSiC Slurry Pumps

Troubles & Conclusions

3.5 months

18 months

Needs to be repaired.

5.14 times lifespan, failtrure fress and in-situ operation

Severe Wear of Impeller and Volute

Symptoms: wall thickness reduction, perforation, reduced efficiency, insufficient flow

Pitting, Crevice Corrosion, Stress Corrosion Cracking caused by high crossion with abrasion and high-temprature environment

Tnaks to the excellent performance of BOCO UltraSiC ACC material, the impeller keeps as new as orginal even after 5.14 times lifespan.

BOCO UltraSiC Ceramic Slurry Pump is quite suitable for extreme abrassion and corrosion combined conditions.

Specifications & Solutions

Industry:Calcium-based Flue Gas Desulfurization System

lime slurry (Ca(OH)₂) + calcium sulfite + calcium sulfate + fly ash + soluble salts

Solid concentration: ≈20%

Particles: high hardness, sharp edges, highly abrasive

pH: 10–12 (strongly alkaline)

Chloride ion content: 15,000–20,000 mg/L, high pitting risk under high chloride conditions

Temperature: ≈65 °C

Continuous operation: 24 hours non-stop

Replacement Solutions

Slurry Characteristics

Original Impeller:

Station:Lime Slurry Pump

Materials: Duplex Alloy A49
Replacement MFR.: BOCO UltraSiC ACC
Replacement Materials: UltraSiC ACC Advanced Materials
Lifetime of Original Impeller: 3.5months,Retired
Lifetime of ACC Impeller: 18 months , 5.14 times, Failure Free

Lifetime Contrast

Conclusions

BOCO UltraSiC ACC impeller has demonstrated exceptional performance in addressing the extreme operational challenges of exteme crossion and abrasion conditions, Failure Free
Note: Service life may vary depending on specific site conditions.

Have troubles in slurry pumps?

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The Orginal Parts



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Duplex Alloy A49 Impeller Ogrinal

UltraSiC ACC Impeller Orginal

Traditional Duplex Alloy 

for Combined Conditions

Enhanced by the new 

UltraSiC ACC Material

Stainless steel or duplex alloy is the most widely used under the corrosion and abrasion combined conditions, while the performance is inherently constrained by the trade-off between hardness, corrosion resistance and cost 

Simple forming and processing technology, excellent wear and corrosion resistance, low cost‌

MORE THAN 5 TIMES

The BOCO UltraSiC ceramic impeller is as newas ORGINAL



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Duplex Alloy A49 Impeller AFTER 3.5 MONTHS

UltraSiC ACC Impeller Orginal AFTER 18 MONTHS

Needs to be repaired

New as orginal

Symptoms: wall thickness reduction, perforation, reduced efficiency,

Pitting, Crevice Corrosion, Stress Corrosion Cracking caused by high crossion with abrasion and high-temprature environment

Thanks to the excellent performance of BOCO UltraSiC ACC material,the impeller keeps as new as orginal even after 5.14 times lifespan.

Have troubles in slurry pumps?

Contact Us NOW

HOT RECOMMENDED

An increasing number of leading enterprises are beginning to choose BOCO UltraSiC ceramic slurry pumps.

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BOCO UltraSiC Ceramic Slurry Pump

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Extreme Abrasive And Corrosive Slurry Pumping Solutions

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