BOCO UltraSiC Slurry Pump met the challenge of the primary ball mill slurry pumping in iron

MET the CHALLENGE 

in the 

PRIMARY Ball Mill Slurry Pumping

BOCO UltraSiC Slurry Pumps

BOCO UltraSiC Slurry Pump

Extreme Abrasive & Corrosive Slurry Pumping Solutions

Troubles & Conclusions

1200hrs

3600hrs

Retired,and frequent breakdown

3 times lifespan and in-situ operation

Wet parts slightly weared

Primary ball mill slurry pumps face exceptionally high failure rates due to the presence of coarse ore particles and occasional mill ball fragments, which cause rapid wear and frequent breakdowns

BOCO UltraSiC slurry pump has demonstrated exceptional performance in addressing the extreme operational challenges of primary ball mill slurry pumping, Failure Free

Specifications & Solutions

Industry:Iron

Original Pump: ZBG300-760

Dimensions of Particles: Φ0.704mm-Φ35mm, 200 mesh and below: 25%, chrome ball fragments included. Cw60%, Gravity 1.55.  Flow Capacity: 1333m³/h Head: 39m

Replacement Solutions

Slurry Characteristics

Original MFR.: Tianmen

Station:

Primary Ball Mill Slurry Pump

Materials: High Chrome Alloy A05
Replacement: ACP-H300/813
Replacement MFR.: BOCO UltraSiC
Replacement Materials: UltraSiC ACM Advanced Materials
Lifetime of Original Pump: 1200hrs,Retired
Lifetime of BOCO Pump: 3600hrs , 3 times, Failure Free &In-situ operation

Lifetime Contrast

Conclusions

BOCO UltraSiC slurry pump has demonstrated exceptional performance in addressing the extreme operational challenges of primary ball mill slurry pumping, Failure Free
Note: Service life may vary depending on specific site conditions.

Particles on Site

Waiting for you to experience

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Normally the large particles in slurry are iron ore, and would be uniform in size.

Chrome Ball Fragements in solids

Oversized particles can cause severe impact wear on pump flow components, and may even lead to direct fracture

Filter grille in poor condition

Due to poor management, the filter grid became excessively worn, resulting in failure of the filtration function and allowing large ore particles or alloy ball fragments to enter the slurry.

Normally the Large Ore Particles

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Status After 3 times Lifespan

Wet parts of the Boco pump showed only minor wear during preventive disassembly inspection at the 3x lifespan mark‌, fully demonstrating its excellent wear resistance and impact resistance. This indicates that the pump can maintain outstanding structural stability under long-term high-load operation, suitable for continuous operation in harsh conditions, significantly reducing maintenance frequency and operational costs.



The Impeller Edge & Channel Outlet‌

The Impeller Suction Eye

The impeller channel outlet of impeller is slightly weared while the impeller edge shows  no wear.

The impeller suction eye shows slightly weared.



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The Cover Suction Inlet

Cutwater of the Volute

The cover suction inlet keeps its orginal status and shows no wear. 

The suface of the cover is slightly weared. 

The seam line of cover and volute is slightsly weared and keeps a acceptable  status.

The cutwater suffers the most severe abrasion and it keeps intact。 No wear observed. 

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UltraSiC Slurry Pump Design Features

Extreme Abrasive And Corrosive Slurry Pumping Solutions

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